IBC ToteMarketEST. 2009
Second life · build guide

Rain
catchment
bank.

✿ Quote ticket — routed to a live graderYard details

Give us your roof area and we will size it. Technical grade is right for irrigation and costs about 45 cents a gallon of storage.

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Short answer

Three 275 gallon technical-grade totes, manifolded at the bottom on a common header: 825 gallons of storage on a 12 × 5 ft pad for roughly $1,180 built, or about $740 in parts if you build it yourself. The six components that actually matter are a leaf screen, a first-flush diverter, screened inlets, a screened overflow, UV sleeves and an outlet at usable height.

Step 1 — size it from the drought, not the storm

Yield is roof plan area × rainfall inches × 0.623 × 0.9. A 1,200 sq ft roof in a 1-inch storm gives about 673 gallons, which fills two and a half totes in one ordinary rain. So the storm is never the constraint — the dry spell is.

A 1,000 sq ft vegetable garden needs roughly 600 gallons a week in a Midwest July. To ride out a two-week gap you need 1,200 gallons, which is four and a half totes. Round up to five. To ride out one week, three. The sizing article has the full yield table.

Step 2 — prepare the base properly

This is the step people skip and regret. The bank must be level within about half an inch across its whole length, because a filled tote on an uneven base loads two cage corners instead of four and bends its lower horizontals.

  • Compacted gravel at least 4 inches deep, or a poured pad.
  • A paving slab under each corner of each tote spreads the point load.
  • Check level across the bank and along each tote, in both directions.
  • Leave 24 inches of working space behind the bank. You will need it, and you will not have it if you do not plan for it.

Step 3 — manifold at the bottom

Fit a 2-inch bulkhead into each tote low on the side wall — not through the existing valve — and connect all three to a common header with unions. Then take a single outlet off the header.

Why bulkheads rather than the factory valves: the valves become your isolation points, so you can shut any one tank and work on it while the other two keep running. Why unions: you can add a fourth tote next year without cutting anything you have already built. A bulkhead fitting is $45 fitted; the three-tote unionised manifold is $420 from our fabrication shop.

Step 4 — first flush, and why it is not optional

The first 10 to 20 gallons off a roof carries most of its accumulated bird droppings, dust, pollen and asphalt granules. A first-flush diverter is a vertical standpipe that fills before the flow continues to the tanks, then drains slowly through a small orifice between storms.

$95 plumbed. Skip it only if the water is purely ornamental. If anything touches an edible crop, you want it and you want a food-grade tank as well.

Step 5 — screen everything, including the overflow

1 mm mesh or finer, sealed rather than draped, on every opening: the inlet, the vent and the overflow. A single unscreened 2-inch overflow will breed thousands of mosquitoes in a week, and it is the single most common fault we see on home-built systems. Screening is physical exclusion; do not substitute chemicals for it.

Step 6 — overflow, directed away

A 2-inch standpipe near the top of the last tote, piped to daylight at least ten feet from any foundation. Your bank will overflow — regularly, in the first good storm after it fills — and where that water goes is a decision you should make rather than discover. $78 fabricated.

Step 7 — UV protection

Sunlight does two things to an uncovered tote: it chalks and embrittles the HDPE over two Midwest summers, and it grows algae inside. A fitted sleeve is $38 and roughly triples outdoor service life. Paint works too; shade works best. Siting the bank on the north side of a building is free.

Step 8 — get the outlet to a usable height

A tote on the ground produces almost no head pressure. On a 24-inch stand it gives roughly 2.5 psi at the outlet, which runs a soaker hose or a gravity drip line out to about fifty feet. A welded stand in reclaimed cage tube is $180. For sprinklers or anything uphill you need a pump, around $150 for a small on-demand unit.

Step 9 — winterise

Drain to at least 10% headspace before the first hard freeze, or drain fully and disconnect the downspout. Water expands about 9% on freezing and a brim-full tote will bulge permanently against the cage. Most people run three seasons and drain in November.

Parts and prices

Three-tote rain catchment bank bill of materials
ItemPrice
3 × 275 gal technical totes≈$360
3 × 2 in bulkhead fittings$135
Unionised 3-tote manifold$420
First-flush diverter, plumbed$95
Overflow standpipe + screen$78
3 × UV sleeves$114
Welded stand, 24 in$180
Leaf screen at gutter≈$25
Built and water-tested by us$1,180

Buying the built unit is cheaper than the sum of parts because the manifold price includes the fittings.

What this bank does

Storage
825 gallons
Footprint
≈12 × 5 ft
Filled weight
≈7,250 lb total
Fills from
≈1.5 in rain on 1,200 sq ft
Runs
Soaker / drip to ≈50 ft
Cost per gallon
≈$1.43 built, $0.45 tanks only

Grade

Technical grade for irrigation, washdown and dust control. Food grade or rebottled if anything touches an edible crop surface at harvest, or if a person will drink it — plus filtration, disinfection and whatever your jurisdiction requires.

Grade decoder

Build questions

Why manifold at the bottom rather than daisy-chain the valves?

A bottom manifold on a common header means all tanks share one water level: they fill together, draw together, and you can isolate any one of them for cleaning without losing the others. Chaining valve to valve puts the flow path through two restrictive butterfly discs per tank and means the last tote only fills when the first is full.

How level does the base need to be?

Within about half an inch across the whole bank. A filled 275 gallon tote is 2,330 lb on 13.3 square feet, and a tote sitting on an uneven base loads two cage corners instead of four — which is how lower horizontals bend. Compacted gravel with paving slabs under each corner, or a poured pad, both work.

Do I need a pump?

For a soaker hose or gravity drip within about fifty feet, no — a tote on a 24-inch stand gives roughly 2.5 psi at the outlet, which is enough. For a sprinkler, a pressure washer or anything uphill, yes. A small on-demand pump is around $150 and transforms what the system can do.

What about winter in the Midwest?

Water expands about 9% on freezing. Either drain to 10% headspace and accept that the bank is dormant, or drain fully and disconnect the downspout, or heat-trace and insulate if you need winter supply. Most people drain in November — the cheapest option and there is little rain worth catching anyway.

Next step

Roof area and dry-spell length

Those two numbers size the bank. We will quote it built or as parts, whichever you prefer.