IBC ToteMarketEST. 2009
Grades · food

Food
grade.

✿ Quote ticket — routed to a live graderYard details

Name your product in the message field. We match prior contents deliberately — syrup to syrup, brine to brine.

Who you are
Letters only
Letters only
A working address — we reply in writing
US or Canada, 10 digits — e.g. (314) 884-0192
Optional
Where it is going
Optional
Two-letter code, e.g. MO or ON
US ZIP (63132) or Canadian (M5V 2T6)
What you need
Pick one or describe it
What you need us to do
Optional — leave blank and we will advise
Whole units
Optional, but the more detail the tighter the quote

required. Phone and postal code are checked against real US and Canadian formats — a mistyped one is refused rather than silently lost.

Long rows of clean white IBC totes with red caps and blue valves in a brightly lit modern warehouse
Washed, tested and documented, staged under cover. Food-grade stock never waits outside.
Short answer

Food grade requires all three of: edible prior contents proven from the unit's own data plate, a documented hot caustic CIP cycle with logged data, and a passed air-hold pressure test. Two out of three is a Grade A industrial tote. There is no partial credit and no exception for units that look clean.

The three requirements, in order of importance

1. Provenance

Before a trailer is unloaded, a grader photographs each data plate and logs the prior contents against the serial number. Eligible prior contents are edible products only: syrups, juice and juice concentrate, liquid sugar, vegetable and olive oil, vinegar, brine, molasses, glycerin, food-grade flavourings and potable water.

Permanent exclusions, applied without exception: missing, illegible or painted-over data plate; any non-edible prior content; any unlabelled unit; any unit whose plate indicates a UN hazard class; any unit with an unexplained interior odour at intake.

2. Documented wash

Four stages: ambient pre-rinse, hot caustic recirculation at 160–180 °F with 1.5–2.5% sodium hydroxide, potable rinse to a measured neutral pH, sanitising rinse. Cycle ID, date, operator, peak temperature, caustic concentration, dwell time and final discharge pH are logged per unit and printed on the certificate. The wash line page details the cycle by residue class.

3. Pressure test

Air-hold at 3 psi with a timed hold, after the wash and after the new gasket is fitted. Result and duration go on the certificate.

What ships with the unit

  • Prior-contents record tied to the serial number
  • CIP wash certificate with full cycle data
  • Air-hold pressure test result
  • Data plate photographs, wide and detail
  • New gasket, new cap, inspected or replaced valve

This is the document set a food-safety auditor asks for. “It was washed” is not a document set.

What food grade explicitly does not mean

It is not an NSF listing — no reconditioned container carries one. It is not sterility; if your process needs sterile, you sterilise on site. It is not a guarantee of zero flavour transfer. And it is not a judgement about your specific application, which we cannot make without knowing it.

If you need a container with no fill history at all, that is rebottled, and it is roughly $100 more per unit.

Specification

Food grade specification
RequirementStandard
Prior contentsEdible only, documented
Data plateLegible and transcribed — mandatory
Wash4-stage hot caustic CIP
Caustic1.5 – 2.5% NaOH
Temperature160 – 180 °F
Final rinsePotable, to measured neutral pH
Pressure test3 psi timed air hold
GasketNew EPDM
CosmeticStaining and scuffing accepted
275 gal band$225 – $340
330 gal band$265 – $395

Eligible prior contents

Corn and HFCS syrups · fruit juice and concentrate · liquid sugar · vegetable and olive oil · vinegar · brine · molasses · glycerin · food-grade flavourings · potable water

Permanent exclusions

No plate · illegible plate · any non-edible content · unlabelled · UN hazard class · unexplained interior odour

Food grade questions

Can a tote that held a non-food product ever become food grade?

No. This is the hardest rule we have and we have never made an exception. HDPE absorbs and slowly releases what it stores; a washed detergent tote is a clean detergent tote. If you need a food-grade vessel and the only bottles available have a non-food history, the answer is rebottling — a new virgin bladder in a reclaimed cage.

What if the data plate is missing?

Then the unit is technical grade, permanently, however clean it looks. Provenance is not an inference — it is a document. A tote with no plate could have held anything, and 'it smells like syrup' is not a food-safety control.

Is a food grade tote safe for drinking water?

In our judgement yes, and it is the most common use. But your certifying authority — a state health department, an insurer, a municipal water board — may require a container that has only ever held water. If you are in that position, do not argue the point: buy rebottled and remove the question entirely.

Do you guarantee no flavour or odour carry-over?

No, and nobody honestly can. A vinegar tote may carry a faint acetic note; a strongly flavoured concentrate may ghost. It does not matter in a brine and it matters enormously in a delicate juice. Tell us your product and we will match the prior contents on purpose — syrup to syrup, brine to brine — which is the only real control available.

The standard

Every requirement, with the measurement

Food grade standard, in full
RequirementStandardHow it is verifiedRecorded?
Prior contentsEdible products onlyRead from the unit's own data plate at intake, before unloadingYes — tied to the serial
Data plateLegible and transcribedPhotographed wide and detailYes
Pre-rinseAmbient, bulk residue displacedOperator logYes
Caustic concentration1.5 – 2.5% NaOHTitration against the chargeYes — on the certificate
Peak temperature160 – 180 °FIn-line probeYes — on the certificate
Caustic dwell12 – 40 min by residue classCycle timerYes — on the certificate
Final rinsePotable water to neutral pHCalibrated meter on the dischargeYes — on the certificate
Sanitising rinseFinal rinse, inverted drain, warm-air dwellOperator logYes
GasketNew EPDMFitted before testingYes
Pressure test3 psi timed air hold, after wash and gasketTest rig printoutYes — result and duration
Cosmetic conditionStaining and scuffing accepted—Disclosed

Permanent exclusions

  • Missing, illegible or painted-over data plate.
  • Any non-edible prior content, however thoroughly washed.
  • Any unlabelled unit, however clean the bottle looks.
  • Any unit whose plate indicates a UN hazard class.
  • Any unit with an unexplained interior odour at intake.
  • Any unit with stress crazing at a lower corner — regardless of provenance.
Eligible provenance

What qualifies, and what it suits next

Eligible prior contents and matching
Prior contentCycleBest next useCaution
Corn syrup / HFCSSingle hot-water passSugar solutions, maple sap, syrups, brewing adjunctThe most versatile history available
Fruit juice concentrateHot causticJuice, cider, beverage baseDye staining is permanent; cosmetic only
Liquid sugarSingle passConfectionery, brewing, fermentation—
Brine / salt solutionCold rinse largely sufficientPickling, curing, cheese brine, olivesRinse the valve thoroughly; salt sits in the seat
VinegarSingle passPickling, sauces, dressing baseFaint acetic note possible in delicate products
Vegetable / olive oilLong caustic plus surfactantOil, fat, oleoresinHardest residue to fully clear
MolassesHot causticFeed, baking, distillingDark staining
GlycerinSingle passFood and cosmetic glycerin—
Potable waterSingle passAnythingThe cleanest history available
Liquid eggHot caustic, protein cycleEgg, dairy-adjacentProtein residue needs the full caustic dwell
Fruit purée and pulpHot caustic plus mechanicalPurée, concentrateSolids need the pre-rinse to work properly

Matching deliberately costs us nothing and avoids an argument about a scent ghost later. Ask for it: syrup to syrup, brine to brine, oil to oil. Cross-pairing works and occasionally carries a ghost, which does not matter in a brine and matters enormously in a delicate juice.

The limits

What food grade explicitly does not mean

Not an NSF listing

No reconditioned container carries one, from anybody. NSF listings apply to products as manufactured. A supplier offering you an NSF-listed used tote is either confused or selling you a feeling.

Not sterile

If your process needs sterility, you sterilise on site. We supply a clean, documented vessel to start from — which is a different and more honest claim.

Not a zero-transfer guarantee

A vinegar tote may carry a faint acetic note; a strongly flavoured concentrate may ghost. Irrelevant in a brine, significant in a delicate juice. Prior-content matching is the only real control.

Not a judgement about your application

We cannot make one without knowing it. Disclose unusual chemistry, pressure, temperature or regulatory status and we will tell you whether a reclaimed vessel is appropriate at all.

Not FDA approval

The resin is an FDA-compliant HDPE, which is a property of the material and true of every poly IBC we sell including the cheapest technical unit. Food grade is our provenance-and-process standard on top of that.

Not valid after you fill it

The documentation describes a point in time. One fill of your product and the relevant provenance is now yours to document, not ours.

The honest alternative, when provenance is unavailable

Rebottling. A brand-new virgin HDPE bladder from FDA-compliant resin in a reclaimed, blasted and zinc-recoated cage. The contact surface has held nothing but air, so there is no provenance conversation at all. About $100 a unit more than food grade and about $150 less than new.

We quote it rather than stretching a definition, which is occasionally a harder email to write and has never once come back to us.

Detailed questions

Is a used food-grade tote safe for drinking water?

In our judgement yes, and it is the most common potable request we fill. But your certifying authority — a state health department, an insurer, a municipal water board — may require a container that has only ever held water. If you are in that position, buy rebottled and remove the question entirely.

Can a tote that held a non-food product ever become food grade?

No, and we have never made an exception. HDPE is semi-permeable: over months in service small molecules diffuse into the polymer wall and over the following months diffuse back out. Cleaning acts on a surface; the residue is in the bulk.

What if the data plate is missing?

Then the unit is technical grade, permanently, however clean it looks. Provenance is a document rather than an inference. This is the single largest reason otherwise excellent units land in our cheapest tier, and we reject a meaningful share on that basis alone.

Do you guarantee no flavour or odour carry-over?

No, and nobody honestly can. What we can do is match prior contents to your product deliberately, which is the only genuine control available on a reused bottle. It costs us nothing to do on purpose and avoids an argument later.

How long is the certificate valid?

It does not expire — it describes what the unit held and how it was washed on a given date. What it stops doing is describing the object, the moment you put your own product in. Keep it filed against the serial number, because that is what closes the chain in an audit.

Can you re-wash and re-certify a unit I already own?

Yes, routinely, at $28 to $58 depending on residue class with a fresh certificate and full cycle data. Five to eight business days door to door for a Midwest round trip. This is the right answer when you must change product in a dedicated vessel.

What do food-safety auditors actually ask for?

The intake record for a specific serial number; how we know what it held; what happens to a unit with an illegible plate; who records prior contents and whether they have a commercial incentive; whether the pH meter is calibrated; and — the best question — to see a unit that was rejected from food grade and why. Not once in six years has anyone asked how clean a tote looked.

Is there a cheaper route to food-grade capability?

Ask for heavily stained units. A dye-ghosted food-grade tote sits at the bottom of the band — around $225 rather than $340 — and the staining has no functional effect whatever. It will be pink. Your product will not care.

Next step

Match the prior contents to your product

Tell us what you are filling and we will pull syrup, brine, oil or juice history on purpose rather than by chance.